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CHEMICAL INDICATORS - INFORMATION AND PRODUCTS
 

Chemical indicators are one of the three critical devices for monitoring a sterilization process.  They are designed to respond with a characteristic chemical or physical change to one or more of the physical conditions within the sterilizing chamber.  Chemical indicators are intended to detect potential sterilization failures immediately that could result from incorrect packaging, incorrect loading of the sterilizer, or malfunctions of the sterilizer.  The Association for the Advancement of Medical Instrumentation has defined five classes of chemical indicators: Class 1 (process indicator); Class 2 (Bowie-Dick test indicator); Class 3 (single-parameter indicator); Class 4 (multi-parameter indicator); and Class 5 (integrating indicator).

FDA defines a physical*/chemical sterilization process indicator (21 CFR 880.2800(b)) as: A device intended for use by a health care provider to accompany products being sterilized through a sterilization procedure and to monitor one or more parameters of the sterilization process. The adequacy of the sterilization conditions as measured by these parameters is indicated by a visible change in the device.

Compared to biological indicators:

In one study, chemical indicators were more likely than biological indicators to inaccurately indicate sterilization at marginal sterilization times (e.g., 2 minutes). Chemical indicators should be used in conjunction with biological indicators, but based on current studies should not replace them because they indicate sterilization at marginal sterilization time and because only a biological indicator consisting of resistant spores can measure the microbicidal killing power of the sterilization process.

Placement of chemical indicators:

Chemical indicators are affixed on the outside of each pack to show that the package has been processed through a sterilization cycle, but these indicators do not prove sterilization has been achieved.  Preferably, a chemical indicator also should be placed on the inside of each pack to verify sterilant penetration. Chemical indicators usually are either heat-or chemical-sensitive inks that change color when one or more sterilization parameters (e.g., steam-time, temperature, and/or saturated steam; ETO-time, temperature, relative humidity and/or ETO concentration) are present.  If the internal and/or external indicator suggests inadequate processing, the item should not be used.  An air-removal test (Bowie-Dick Test – a Class 2 indicator) must be performed daily in an empty dynamic-air-removal sterilizer (e.g., prevacuum steam sterilizer) to ensure air removal.

IMPORTANT NOTE:  The “pass” response of a chemical indicator does not prove the item accompanied by the indicator is necessarily sterile. 

Indicators come in many different forms including on autoclave tape, labels, pouches, Bowie-Dick Tests and more (see Supplies for our complete list). 

 

Defined…

Chemical indicators are one of the three critical devices for monitoring a sterilization process.  They are designed to respond with a characteristic chemical or physical change to one or more of the physical conditions within the sterilizing chamber.  Chemical indicators are intended to detect potential sterilization failures immediately that could result from incorrect packaging, incorrect loading of the sterilizer, or malfunctions of the sterilizer.  The Association for the Advancement of Medical Instrumentation has defined five classes of chemical indicators: Class 1 (process indicator); Class 2 (Bowie-Dick test indicator); Class 3 (single-parameter indicator); Class 4 (multi-parameter indicator); and Class 5 (integrating indicator).

 

Bowie-Dick Type Tests (for Dynamic Air-Removal Sterilizers) 

Air Removal Test Pack – Intended to evaluate the performance of the air removal (vacuum) system of dynamic pre-vacuum type sterilizers.  Lead Free Ink on Indicator Sheet provides distinct, non-reversible pink to brown/black color change – easy to interpret.

 

For Pre-assembled, Disposable Test Packs:  Upon completion of the cycle, open the pack and remove the indicator sheet.  File test with your sterilizer records.  Test packs are 510 notified and meets AAMI, EN-867-3 and ISO 11140 air removal test.

 

For Individual Test Sheets:  Test sheets allow you to assemble your own PCD (Process Challenge Device).  Place the test sheet within a stack of surgical towels that are assembled according to AAMI guidelines.  These test sheets meet AAMI, EN 867-3 and ISO 11140 air removal test 

Questions?  Please call 877/287-1199

 

 

Bowie-Dick Tests

Stock No.

Description / Packaging

Price (1-2)

Price (3+)

CI-BDTLF20

20 per box

$88.00 per box (only $4.40/test)

$79.00 per box (only $3.95/test)

CI-BDTLF

80 per case

$315.00 per case (only $3.93/test)

$295.00 per case (only $3.68/test)

CI-BD110

100 per pack

$33.75 per pack (only $.337/test)

$29.75 per pack (only $.297/test)

 

Indicator Labels For Dry Heat Sterilizers

 

Change from green to black color in 10 minutes at 160˚C.  Color change is non-reversible.  Labels distinguish a processed item from one not yet exposed to the Dry Heat sterilization.  Expires 5 years from date of manufacture.  1,000 labels per box.

 

 

Dry Heat Indicators

Stock No.

Description / Packaging

Price (1-2)

Price (3+)

CI-DHI

Dry Heating Indicator Labels,

1,000 labels per box

$25.00

$19.95

 

Indicator Labels For Ethylene Oxide (EO) Sterilizers

 

EO Indicator Labels change from purple to green when exposed to Ethylene Oxide sterilization.  Labels are laminated and distinguish a processed item from one not yet exposed to Ethylene Oxide sterilization.  Color change is printed on the label and is non-reversible.  Labels expire 3 years from date of manufacture.

 

 

EO Gas Indicators

Stock No.

Description / Packaging

Price (1-2)

Price (3+)

CI-EO2

EO Gas Indicator Labels for METO® gun labels, 1,500 labels per roll

$37.50

$35.95

CI-EO3

12.7mm (.5”) - Imprinted EO Gas Indicator labels, 5,000 per roll

$128.40

$115.00

 

  Class 5 Chemical Indicators (Integrators)

 

ProChem EXT Class 5 Steam Integrators

The ProChem EXT’s are Class 5 Integrators with extended timing beyond what is required for biological spore kill.  The 2” bar changes to solid black after sufficient exposure to three critical parameters:  Steam, Time and Temperature. Clear non-reversible color change in 7 minutes at 135˚C (275˚F) and at 20 minutes at 121˚C (250˚F).   250 per box.

 

Pass

Fail

Unused

 

 

 

Class 5 Integrators

Stock No.

Description / Packaging

Price (1-2)

Price (3+)

CI-EXT

Extended-Timing Integrators for Steam sterilization, 250 per box

$30.00/box

$25.00/box

 

Vapor Line® “Pass/Fail” Class 5 Steam Integrators

Once it reaches the “PASS” area, this indicates the sterilizer cycle has reached the area beyond spore death.  Test experiments by independent laboratories have proven the equivalence of these Integrators to biological indicators, offering immediate PASS or FAIL results.  250 per bag.

 

Pass

Fail

Unused

 

Class 5 Integrators

Stock No.

Description / Packaging

Price (1-2)

Price (3+)

PSI-250

Vapor Line® Integrators for Steam sterilization, 250/bag

$40.00/bag

$35.00/bag

 

ProChem SSI Class 5 Steam Integrators

 

The ProChem SSI’s are also Class 5 Integrators.  The circle turns to solid black upon completion of the sterilizer cycle.  Complete color change in 3 to 3.5 minutes at 132-135˚C and in 10 minutes at 121˚C.

(NOTE: Has two integrators per strip; can be divided into two, for total of 500 tests!).    Only 4¢ per test!

 

 

Pass

Fail

Unused

 

Class 5 Integrators

Stock No.

Description / Packaging

Price (1-2)

Price (3+)

CI-SSI

Integrators for Steam sterilization, 250 per box, (perfed to make 500)

$20.00/box

$18.00/box

 

ProChem EO Integrators 

Ethylene Oxide Integrator – Complete color change after sufficient exposure to four critical parameters:  EO concentration, RH, Time and Temperature.  Acceptable for use in 100% EO or one of the HCFC blends.  Shows FAIL at 15 minutes and PASS at 45 minutes.  (600 mg/L, 40-60% RH, 54˚C). Easy to interpret with distinct, non-reversible color change.  510k notification and meets AAMI/ISO 11140-1 Class 5 Integrator.

 

Questions?  Want samples?  Call 1-877/287-1199

 

 

Pass

Fail

Unused

 

Integrators for EO Gas

Stock No.

Description / Packaging

Price (1-2)

Price (3+)

CI-EOINT

Integrators for EO Gas sterilization, 250/box

$30.00/box

$25.00/box

Ask us about: Daily Autoclave Testing Requirements and Recommendations in Ontario, Canada

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Ask us about: Daily Autoclave Testing Requirements and Recommendations in Ontario, Canada

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